Zinc Die casting


What is  Zinc Die Casting Process?

 

The basic die casting process consists of injecting molten metal under high pressure into a steel mold called a die.

Advantages of Pressure Zinc Die Casting China :
1. Zinc Die Casting  Lower costs compared to other processes.

2. Economical – typically production of any number of components from thousands to millions before requiring replacement is possible.

3. Castings with close dimensional control and good surface finish

4. Castings with thin walls, and therefore are lighter in weight

5.Excellent EMI/RFI shielding characteristics.

Zinc Die Casting Part Examples

  • zinc-die-casitng-lock

    zinc die casting process

    zinc die casting process procedure:

    1.design and making Mould  2.160T Die Casting ,cnc machining3. Surface treatment: deburring, polishing,sand-blasting  4.Inspection and packing

    2 material : zinc 3#

    3.Size:mm ,weight

    4. Application: BYD electrocar  Die Casting supplier

Zinc Die Casting Process

To confirm the design correct before mould making,we suggest you to choose Metal Rapid Prototyping. Wide variety of alloys to choose. Zinc alloy,zn alloy Zamac3 ,5, 8. Over 17 years experience in Design, Product structure development,Precision part manufacturing

Provide Design For Manufacture (DFM) feedback on your design  ,aslo supply MECHANICAL ENGINEERING

Simulation Report,Tooling Design

PROJECT MANAGEMENT

Making mold In house, Making  various size of molds  The best tolerance we can meet is0. 1mm for mold and0. 2mm for parts.

88Tons hot-chamber die casting machine

160Tons hot-chamber die casting    280 Tons  hot-chamber die casting

Zamak3: good fluidity and mechanical properties

Applied to the mechanical strength requirements of casting parts are not high ,

such as toys, lamps, accessories, electrical parts.

Zamak5: good fluidity and very good mechanical properties.

Applied to  the mechanical strength of parts are required  , such as auto parts,

electrical accessories, machinery parts, electrical components.

ZA8: good fluidity and stability of size, but with poor fluidity.

Applied to die casting part for small precision components and

high mechanical properties demand, such as electrical parts

Deburring, Polishing,Sand-blasting

Drilling,Tapping,Surface Finishing

50  sets  cnc machine: 1165 CNC machining center,1060 CNC machining center,850 CNC machining center,650 CNC machining center,2 cnc lathe etc

The advantage of the zinc Die Casting Surface Finishing

1.1 Reflectivity and appearance     1.2 Tarnish resistance 1.3 Ability to bond to rubber (e.g., vulcanizing)      1.4 Hardness   1.5 Enhanced electrical conductivity    1.6Wear resistance  1.7 chemical resistance     1.8 electrical resistance

1.9 Electrical conductivity

Overview of the Zamak Die Casting Finishing  learn more

Chrome plating, zinc plating,gold plating, electrophoresis,

painting, , powder coating, Polishing,sand blasting

Silk Screen Printing  , Vibratory Finishing
Polishing, Impregnation,Ball Burnishing
Phosphating,Shotblasting, Alochroming
electrophoresis,Chromating,  Degreasing

Assembly structure in house ,SYX have well entrenched Q&A procedures in place, excellent financial management and proactive thinking in business management

SYX China Die Casting Company Information

Equipment List

88Tons hot-chamber die casting machine

160Tons hot-chamber die casting

280 Tons cold-chamber die casting

Zamak die casting Alloys:Zamak3,zamak 4,zamak,5

The Chemical compositions of Zamak ally: Unit: %

Standard alloy

components

AL   Cu  Mg  

Fe

Pb Cd Sn Zn
Zama3 3.8~ 4.3 <0.030 0.035 ~ 0.06 <0.020 <0.003 <0.003 <0.001 Remainder
Zama5 3.8~ 4.3 0.7~ 1.1 0.035 ~ 0.06 <0.020 <0.003 <0.003 <0.001 Remainder
ZA8 8.2~ 8.8 0.9~ 1.3 0.02 ~ 0.035 <0.035 <0.005 <0.005 <0.001 Remainder

Die casting Size &Weight Capacity:

30″ x 30″ x 30″

6 kg max

Application
EV Car,LED DISPLAY, Motor Housings  LED LIGHTING,
Telecommunications  ,Medical ,SMART HOME urniture,
Furniture Handle and Knob,Led Lamp, agriculture machiney accessories

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