Design

die casting design

China's experiences in Die Casting Design

Aluminum die casting is a process of manufacturing that is used to create parts with intricate designs and highly accurate dimensions. It involves using molten aluminum alloy to form a permanent mold and then using that mold to produce up to thousands of copies of a single design. This process is often used in the production of high-precision parts in various industries. As a designer, there are 9 considerations to keep in mind when creating a design for aluminum die casting:
Design Complexity: The complexity of the design will greatly determine the feasibility of the design. The more complex the design, the more time and resources will be necessary to complete it.
Part Geometry: The geometry of the part should be carefully considered. Factors such as wall thickness, draft angle, and feature size will all affect the casting process.
Alloy Selection: It is important to select an alloy that is suitable for the application. Different alloys have different properties and will require different processes for the casting.
Draft Angle: The draft angle of the part should be carefully considered to ensure that the part can be easily ejected from the mold.
Part Size: The size of the part is an important factor when considering the feasibility of the die casting process. The part should be able to fit into the mold without any restrictions.
Mold Design: The design of the mold must be taken into consideration as it will affect the speed, accuracy, and cost of the casting process.
Finishing: Finishing is an important factor to consider when creating a design for aluminum die casting. Different alloys will require different finishing processes to achieve a desired finish.
Heat Treatments: Heat treatments may be necessary for finished parts to achieve the desired properties of the alloy.
Pressure: Pressure must be considered when casting aluminum parts. Too much pressure can cause defects in the casting.

adc12 aluminum alloy die casting specification

Adc12 aluminum die casting alloy specification When specifying the appropriate aluminum alloy for creating optimal die casting components during the design stage, it is worth considering ADC12 aluminum material. This choice can help reduce manufacturing costs and streamline the manufacturing process. ADC12 is widely recognized as the most popular metal option for die casting, extensively used in the production of components worldwide. Nickname ADC12 is Japanese industrial standard alloy Abbreviation of ADC Aluminum die castings Die casting Aluminum Alloy-equivalents Chinese  alloy  YL113, Same [...]

What is difference between die casting and sand casting

sand casting and die casting

Die Casting VS  Sand Casting 11 August 2020 Successful die casting or sand casting process adds value to your business and gives you a head start on the competition.  You can stand out with high product quality, great service, low prices. But it’s important to choose suitable process to your product, as they eventually decide how to win in the market. In this post, I’ll help you learn the processs of die casting and sand casting . What is difference between Sand [...]

aluminium die casting VS Plastic injection

Are considering whether you can use the right kind of plastic for making the 2.4meter x 0.5m x 0.4 meter cast. Now  I compare  the  aluminium metal   and plastic The Flatness : aluminum is better ,and stability. the strenghness  :aluminum is more durable  and more tensile strength. the cost ,the plastic part  is cheapest ,The tooling also cheap than die casting aluminium The heatsink:aluminium raise cooling effciency,add external aluminium radiating rib for dissipate heat quickly if you have choose aluminum with limited money . you [...]

adc12 aluminum alloy die casting specification

Adc12 aluminum die casting alloy specification When specifying the appropriate aluminum alloy for creating optimal die casting components during the design stage, it is worth considering ADC12 aluminum material. This choice can help reduce manufacturing costs and streamline the manufacturing process. ADC12 is widely recognized as the most popular metal option for die casting, extensively used in the production of components worldwide. Nickname ADC12 is Japanese industrial standard alloy Abbreviation of ADC Aluminum die castings Die casting Aluminum Alloy-equivalents Chinese  alloy  YL113, Same [...]

Zinc vs aluminium die casting

if you have any question or advise ,please feel free to conctact us .if you think this pose  help you ,please share it .thanks a lot Aluminum alloy die casting VS  Zinc alloy die casting Overviews zinc vs aluminum weight: zinc win zinc vs aluminum cost :It’s depand on the die casting product struture. In general .small part (zinc die casting win),large die casting parts (aluminium die casting win) zinc vs aluminium surface treament: aluminium win process: anodize,heat treatment,polish,sand blasting zinc die casting process: plating, other [...]

aluminum die casting vs magnesium die casting vs zinc

 Aluminum alloy die casting  VS  Magnesium alloy die casting ADC-12 ADC-12 silicon containing high liquidity, easy to die aluminum alloy is heavier then magnesium . Outstanding high corrosion resistance.Good smooth appearance, Aluminum alloy can be used to obtain good mechanical properties, physical properties ,good flatnees Magnesium alloy die casting can be cast thin wall and complex structure of the product Aluminum alloy die casting  VS  Zinc die casting Zinc die Casting performance is good, can cast  complex, thin wall precision,surface smooth shape and parts. zinc is heaviest materail [...]

die casting design

Top Design Tips for aluminum die casting design guide

How to make aluminium die casting design to Suitable for high – volume production needs There are many problem in die casting part,as 650 °C molten Aluminium under high pressure with  more secondary manual process  to your final die casting product .So great die casting design is the first step in your die casting project . aluminium die casting design  guidelines Please click Product_Specification_Standards_for_Die_Casting pdf  to see the dogmatic of die casting deisign. but we will tell you some  actual experience in what [...]

aluminium die casting VS Plastic injection

Are considering whether you can use the right kind of plastic for making the 2.4meter x 0.5m x 0.4 meter cast. Now  I compare  the  aluminium metal   and plastic The Flatness : aluminum is better ,and stability. the strenghness  :aluminum is more durable  and more tensile strength. the cost ,the plastic part  is cheapest ,The tooling also cheap than die casting aluminium The heatsink:aluminium raise cooling effciency,add external aluminium radiating rib for dissipate heat quickly if you have choose aluminum with limited money . you [...]

aluminium die casting

aluminum die casting defects

How do you overcome Aluminum die casting defects ?Aluminum die casting defects is an undesired irregularity in a aluminium Die casting process .but it’s also a normal phenomenon .As 650°C molten aluminium material solidify into casting by high pressue.  This process cause Gas porosity,Shrink porosity,etc casting defect.moreover the long process from  casting to final product by man-made, It aslo lead to  the Surface defects and another problem.  the most common defects are gas porasity and shrink porosity and wraping.cracks. These defects caused by smallest diecast tool [...]

adc12 aluminum alloy die casting specification

Adc12 aluminum die casting alloy specification When specifying the appropriate aluminum alloy for creating optimal die casting components during the design stage, it is worth considering ADC12 aluminum material. This choice can help reduce manufacturing costs and streamline the manufacturing process. ADC12 is widely recognized as the most popular metal option for die casting, extensively used in the production of components worldwide. Nickname ADC12 is Japanese industrial standard alloy Abbreviation of ADC Aluminum die castings Die casting Aluminum Alloy-equivalents Chinese  alloy  YL113, Same [...]

adc12 aluminum alloy die casting

aluminum adc12 composition -Testing report

How to get Testing report of Aluminum Adc12  Composition    Promet metals testing Laboratory can analyze casting alloy by advanced analytical instruments. The Third Party Inspection Institution in hongkong .it’s aslo ranked top ten lab in the world.and no.1 lab in china.SYX Die Casting LTD check the raw material,semi-finishd products and end product every year.It can effectively prevent materials being out of specifications.In general ,material can be contaminated by adding foreign material or excessive recycling. Please see the test report attached [...]

alsi10mnmg die casting aluminum

high-pressure die cast aluminum alloy: AlSi10MnMg

AlSi10MnMg  aluminum die casting alloy specification   high strength and toughness aluminum alloy Alisi10mnmg is an aluminum alloy brand of European Union, also known as en ac-43500, originated from Germany Silafont-36 of Ryan aluminum. The Si content of the alloy is slightly lower than that of AISI eutectic alloy,It has good liquidity. When the content of Fe is less than 0.15%, the plate shape of alfesi phase can be eliminated, and the microstructure of alfesi phase can be improved.There is [...]

Aluminum A384.0 Die Casting Alloy

A384 is an aluminum alloy that is commonly used in die casting. It has good casting characteristics and high mechanical properties, making it well-suited for a wide range of applications. Some of the key properties of A384 aluminum alloy include: Composition: A384 aluminum alloy contains around 7-9% silicon, 0.5-1.5% copper, and small amounts of magnesium, iron, and zinc. Density: The density of A384 aluminum alloy is around 2.78 g/cm3. Tensile strength: A384 aluminum alloy has a tensile strength of around 170-270 MPa. Yield strength: [...]

What is real resulst of ADC12 Chemical compositions

What is  real resulst of ADC12 Chemical compositions   All material suppliers is they own material specifications , we call that like material data  sheet   , there is many different figures , what they promised .But what is real  result of raw material ,molten material ,as cast material ?, if you are molding parts ?  How much material containing  change during that process. Anyhow if coming down little pit   What is Chemical compositions of aluminum Adc12 First  Belowed table is  standard adc12 [...]

adc12 aluminum alloy die casting specification

Adc12 aluminum die casting alloy specification When specifying the appropriate aluminum alloy for creating optimal die casting components during the design stage, it is worth considering ADC12 aluminum material. This choice can help reduce manufacturing costs and streamline the manufacturing process. ADC12 is widely recognized as the most popular metal option for die casting, extensively used in the production of components worldwide. Nickname ADC12 is Japanese industrial standard alloy Abbreviation of ADC Aluminum die castings Die casting Aluminum Alloy-equivalents Chinese  alloy  YL113, Same [...]

Die casting flatness,aluminum plate flatness

Die casting flatness,aluminum plate flatness specification: we can make 0.1 plate flatness tolerance  by any material–copper,brass,aluminium etc. Request Quote request quote for Plate,die casting In the manufacture of precision parts and assemblies, especially where parts will be required to be connected across a surface area in an air-tight or liquid-tight manner, flatness is a critical quality of the manufactured surfaces. Such surfaces are usually machined or ground to achieve the required degree of flatness. High-definition metrology, such as digital holographic [...]

adc12 aluminum alloy die casting specification

Adc12 aluminum die casting alloy specification When specifying the appropriate aluminum alloy for creating optimal die casting components during the design stage, it is worth considering ADC12 aluminum material. This choice can help reduce manufacturing costs and streamline the manufacturing process. ADC12 is widely recognized as the most popular metal option for die casting, extensively used in the production of components worldwide. Nickname ADC12 is Japanese industrial standard alloy Abbreviation of ADC Aluminum die castings Die casting Aluminum Alloy-equivalents Chinese  alloy  YL113, Same [...]

high Cheap Good Sample Provided By Aluminum Die Casting Foundrydie cast draft angle importance design tips for aluminum zinc

die cast draft angle

Die cast draft angle meant the taper or slope in perpendicular direction of the casting. Most of die-casting surfaces which vertical to the parting line of the mold require draft in order to the die-cast part easy get out of the core or other parts of the die cavity. why is draft angle important The shrinkage stress during the forming cooling shrinkage die casting process , which causes the casting stick to the die core and a resistance to mold release in the process of ejection of the casting [...]

aluminum die casting wall thickness

aluminum die casting wall thickness maximum & minimum

Aluminum die casting wall thickness maximum & minimum    aluminum die casting wall thickness is key for die casting part .wall thickness is the distance between two parallel or nearly parallel surfaces. Ideally ,Same thickness is better for  make excellent aluminium die casting  .and typical wall thickness for a cast design range from 0.040 in.(1.016) to 0.2 in.(5.08),depending on  constrution,application,size etc. but for your ideal design ,syx help you set up extraordinary  thinkness according to  your die cast product .I’ll [...]

aluminium die casting

aluminum die casting defects

How do you overcome Aluminum die casting defects ?Aluminum die casting defects is an undesired irregularity in a aluminium Die casting process .but it’s also a normal phenomenon .As 650°C molten aluminium material solidify into casting by high pressue.  This process cause Gas porosity,Shrink porosity,etc casting defect.moreover the long process from  casting to final product by man-made, It aslo lead to  the Surface defects and another problem.  the most common defects are gas porasity and shrink porosity and wraping.cracks. These defects caused by smallest diecast tool [...]

Die casting flatness,aluminum plate flatness

Die casting flatness,aluminum plate flatness specification: we can make 0.1 plate flatness tolerance  by any material–copper,brass,aluminium etc. Request Quote request quote for Plate,die casting In the manufacture of precision parts and assemblies, especially where parts will be required to be connected across a surface area in an air-tight or liquid-tight manner, flatness is a critical quality of the manufactured surfaces. Such surfaces are usually machined or ground to achieve the required degree of flatness. High-definition metrology, such as digital holographic [...]