What is Zinc Die Casting Process?
The basic die casting process consists of injecting molten metal under high pressure into a steel mold called a die.
Advantages of Pressure Zinc Die Casting China :
1. Zinc Die Casting Lower costs compared to other processes.
2. Economical – typically production of any number of components from thousands to millions before requiring replacement is possible.
3. Castings with close dimensional control and good surface finish
4. Castings with thin walls, and therefore are lighter in weight
5.Excellent EMI/RFI shielding characteristics.[/vc_column_text][vc_text_separator title=”Zinc Die Casting Part Examples”][porto_product_category per_page=”12″ category=”zinc-die-casting”][vc_btn title=”Learn More in showroom of Zinc die casting ” style=”classic” shape=”square” color=”sky” size=”lg” align=”center” link=”url:http%3A%2F%2Fwww.gdszsyx.com%2Fproduct-category%2Fzinc-die-casting%2F|title:zamak%20die%20Casting|”][/vc_column][/vc_row][vc_row][vc_column][vc_text_separator title=”Zinc Die Casting Process”][vc_tour][vc_tab title=”Zinc Prototype” tab_id=”d74bae74-ef71-4″][vc_column_text]To confirm the design correct before mould making,we suggest you to choose Metal Rapid Prototyping. Wide variety of alloys to choose. Zinc alloy,zn alloy Zamac3 ,5, 8. Over 17 years experience in Design, Product structure development,Precision part manufacturing[/vc_column_text][/vc_tab][vc_tab title=”Die Casting Engineering” tab_id=”73ce5ab4-789e-2″][vc_column_text]Provide Design For Manufacture (DFM) feedback on your design ,aslo supply MECHANICAL ENGINEERING
Simulation Report,Tooling Design
160Tons hot-chamber die casting 280 Tons hot-chamber die casting
Zamak3: good fluidity and mechanical properties
Applied to the mechanical strength requirements of casting parts are not high ,
such as toys, lamps, accessories, electrical parts.
Zamak5: good fluidity and very good mechanical properties.
Applied to the mechanical strength of parts are required , such as auto parts,
electrical accessories, machinery parts, electrical components.
ZA8: good fluidity and stability of size, but with poor fluidity.
Applied to die casting part for small precision components and
high mechanical properties demand, such as electrical parts[/vc_column_text][/vc_tab][vc_tab title=”Secondary Operation” tab_id=”1472287488978-3-2″][vc_column_text]Deburring, Polishing,Sand-blasting
Drilling,Tapping,Surface Finishing[/vc_column_text][/vc_tab][vc_tab title=”CNC Machining” tab_id=”1472288139445-4-2″][vc_column_text]50 sets cnc machine: 1165 CNC machining center,1060 CNC machining center,850 CNC machining center,650 CNC machining center,2 cnc lathe etc[/vc_column_text][/vc_tab][vc_tab title=”Surface Finish” tab_id=”1472288147281-5-4″][vc_column_text]The advantage of the zinc Die Casting Surface Finishing
1.1 Reflectivity and appearance 1.2 Tarnish resistance 1.3 Ability to bond to rubber (e.g., vulcanizing) 1.4 Hardness 1.5 Enhanced electrical conductivity 1.6Wear resistance 1.7 chemical resistance 1.8 electrical resistance
1.9 Electrical conductivity
Overview of the Zamak Die Casting Finishing learn more
Chrome plating, zinc plating,gold plating, electrophoresis,
painting, , powder coating, Polishing,sand blasting
Silk Screen Printing , Vibratory Finishing
Polishing, Impregnation,Ball Burnishing
Phosphating,Shotblasting, Alochroming
electrophoresis,Chromating, Degreasing[/vc_column_text][/vc_tab][vc_tab title=”ASSEMBLY” tab_id=”1472289289709-6-1″][vc_column_text]Assembly structure in house ,SYX have well entrenched Q&A procedures in place, excellent financial management and proactive thinking in business management[/vc_column_text][/vc_tab][/vc_tour][vc_text_separator title=” SYX China Die Casting Company Information”][/vc_column][/vc_row][vc_row][vc_column width=”1/4″][vc_column_text]Equipment List
88Tons hot-chamber die casting machine
160Tons hot-chamber die casting
280 Tons cold-chamber die casting
[/vc_column_text][vc_btn title=”Read more” style=”flat” color=”blue” link=”url:http%3A%2F%2Fwww.gdszsyx.com%2Fdie-casting-facility-capabilities%2F|title:die%20casting%20facility|”][/vc_column][vc_column width=”1/4″][vc_column_text]Zamak die casting Alloys:Zamak3,zamak 4,zamak,5The Chemical compositions of Zamak ally: Unit: %
| Standard alloy
components |
AL | Cu | Mg |
Fe |
Pb | Cd | Sn | Zn |
| Zama3 | 3.8~ 4.3 | <0.030 | 0.035 ~ 0.06 | <0.020 | <0.003 | <0.003 | <0.001 | Remainder |
| Zama5 | 3.8~ 4.3 | 0.7~ 1.1 | 0.035 ~ 0.06 | <0.020 | <0.003 | <0.003 | <0.001 | Remainder |
| ZA8 | 8.2~ 8.8 | 0.9~ 1.3 | 0.02 ~ 0.035 | <0.035 | <0.005 | <0.005 | <0.001 | Remainder |
30″ x 30″ x 30″
6 kg max[/vc_column_text][/vc_column][vc_column width=”1/4″][vc_column_text]Application
EV Car，LED DISPLAY, Motor Housings LED LIGHTING,
Telecommunications ,Medical ,SMART HOME urniture,
Furniture Handle and Knob,Led Lamp, agriculture machiney accessories[/vc_column_text][/vc_column][/vc_row]